Church Brothers Farms Unveils Clean Power Station

SALINAS, CA – Church Brothers Farms, a leading grower-owned processor/shipper of a full line of fresh vegetables with an in-house farming/harvest program, unveiled today its Clean Power Station, a cogeneration system, as part of the 2017 ForbesAgTech Summit field tour at the True Leaf Farms processing plant in San Juan Bautista, Calif.

Cogeneration, also known as cogen or Combined Heat and Power (CHP), is the production of electricity and heat from a single fuel source. Powered by a natural gas fueled engine, a cogeneration system is a highly efficient way of capturing heat that would otherwise be lost during the production of electricity.

At Church Brothers Farms, the cogeneration plant has an additional step where thermal energy (heat) becomes cold with the use of an aqueous ammonia absorption chiller.  As a result, the plant will generate 2MW of electric power to run the state of the art processing facility while recovering enough heat to provide 300 tons of low temperature refrigeration.

The Clean Power Station at True Leaf Farms was created in partnership with Concentric Power, based in Campbell, Calif. Concentric Power creates high-efficiency energy modules for onsite electric power generation and low temperature refrigeration. Tom and Steve Church, co-chairmen of Church Brothers Farms, are investors in Concentric Power. 

The first-of-its-kind technology ties into existing refrigeration systems and captures heat that would otherwise be lost during the production of electricity. This provides a clean energy solution most efficiently and directly to the host facility while also creating significant economical savings and increases in long-term sustainability. 

“A cogeneration system is flexible and reliable because of its efficient use of energy,” said Steve Church, co-chairman, Church Brothers Farms. “We decided to make this investment because it helps us do more with less, energy wise; it creates less emissions making our operation more sustainable; and gives us independence about how we procure our energy. Concentric Power re-engineered how we produce cold air and water for our salad processing facility.” 

When fully operational the cogen system at the True Leaf Farms processing facility will reduce the company’s carbon emissions by 25 percent and allow the company to return power into the grid. A cogen system is controllable, enabling True Leaf Farms to control when it is on or off, unlike solar or wind power. Concentric Power’s patented control system adds a smart software layer that maximizes technical efficiencies and economic results. 

Brian Curtis, CEO and founder of Concentric Power, said, “Our full scale commercial projects create fewer emissions while increasing sustainability and enabling businesses to produce their own energy.  We’re excited about the Clean Power Station we established with True Leaf Farms. Church Brothers and Concentric Power are committed to sustainability, independence and efficiency.” 

For more information, visit ChurchBrothers.com or ConcentricPower.com

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About Church Brothers Farms

Church Brothers Farms is a vertically-integrated family owned and operated company that produces a full line of fresh vegetables year round with an in-house farming/harvesting program and state of the art processing plant, True Leaf Farms. We are a grower-owned processor, farming the majority of our raw product ourselves; adhering to industry-leading food safety and quality standards. The Church family has a legacy of service and innovation; we deliver produce with passion.

About Concentric Power Inc.

Concentric Power, based in Campbell, Calif. and founded in 2010, creates high-efficiency energy modules for onsite electric power generation and low temperature refrigeration. By combining electric power and thermal energy at the same time, Concentric Power captures heat that would otherwise be lost during the production of electricity and instead provides a clean energy solution. Concentric Power’s “power plant as a product” delivers the most energy efficient method today for agriculture and industrial sectors seeking an economical, efficient energy solution.

Concentric Power joined the Western Growers Center for Innovation & Technology as one of its inaugural residents and believes collaboration with other startups and leaders is essential to industry growth. CEO and founder Brian Curtis is a Salinas, Calif. native and an active advisor to the Department of Energy’s Office of Energy Efficiency and Renewable Energy.

Source: Church Brothers Farms